Oil and Gas.

Planlandı. İzlendi. Otomatikleştirildi. Analiz Edildi. Optimize Edildi. Anlaşıldı.

LYNQ is reinventing MES (manufacturing execution system) software tailored to the Oil and Gas industry, to manage and optimise manufacturing operations and processes involved. The oil and gas industry is influenced by various factors that shape its operations, growth, and profitability process.

LYNQ MES play a pivotal role in the oil and gas industry by improving operational efficiency, safety, compliance, and data-driven decision-making. MES is critical in this highly regulated and safety-conscious industry

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MES in the Oil and Gas industry.

MES can help manufacturers benefit greatly due to its ability to improve productivity, quality control, and operational efficiency. Integrating and coordinating multiple aspects of production, in turn, streamlining processes, reducing costs and enhancing effectiveness.

  • Improve efficiency.
  • Reduce costs.
  • Minimise loss.

MES solutions contribute to cost savings in oil and gas manufacturing through improved efficiency, waste reduction, inventory optimisation and regulatory compliance. Profitability is improved as a result of these benefits because of the increased productivity, lower operating expenses and lower costs.

On average, an oil and gas manufacturer of 50 resources (employees plus machines) could save $28,000 per month by using LYNQ MES. ROI calculator >>

Key features.

  1. Advanced planning and scheduling.

    Control complex production schedules, auto-schedule production, allocate resources for optimum productive hours and track the performance of your entire manufacturing operation against production targets. Advanced planning and data analysis tools for the oil and gas industry. Plan >>

  2. Data collection.

    Collect data on the production line, how efficiently it is performing and identify where losses are occurring. Effective shop-floor data capture software enables a manufacturer to know exactly what is happening, in real-time, for end-to-end traceability of raw materials, components and assembly, improving defect detection and quality control at every step.  Track >>

  3. Automate production.

    With automatic data capture from machines, standardised workflows, accelerated business processes and smart quality control. Access and report on manufacturing data in the click of a button to streamline operations, work as productively as possible and reduce manual intervention. Automate >>

  4. Analyse data.

    Gain intelligent insight into your oil and gas manufacturing data. Know exactly what is happening at every stage of production and be able to use this data to make process improvements; saving time and increasing production. Build reports with ease and view data dashboards on operations via any connected device. Analyse >>

  5. Optimise manufacturing.

    Gain tools to communicate more effectively via instant messaging. Move away from paper based systems with online jobs, online schedules and a plan that is accessible by everyone via laptops or tablets. Identify and address issues promptly with automatic alerts and notifications, connecting shop-floor employees with management. Optimise >>

Fluctuating demand.

Fluctuating demand.

Forecasting demand is hard. Material lead times can be long. High inventory levels give security but tie up capital. Excess time in any process is costly. Profitability and competitiveness require inventory levels to be balanced against actual demand.

Real-time, paperless visibility of production processes, downtime alerts and collaborative messaging within the factory ensure operational transparency and efficiency. Clear visibility helps to identify opportunities to shorten process time and take out waste. Shorter job times enhance responsiveness to market conditions and reduce the need for a large inventory.

The Challenge Series: How to avoid drowning in unnecessary paperwork
Innovation.

Innovation.

New methods of exploring and extracting previously untapped resources, such as fracking, are emerging. Speed of innovation can render established equipment obsolete. Alternative power sources and environmental pressures are impacting demand for downstream products, from fuel and synthetic lubricants to plastics.

Real-time process visibility tracks progress, identifies bottlenecks and highlights opportunities to rapidly adapt and remodel production lines, improving efficiency, productivity and profitability.

The Challenge Series: How do I analyse manufacturing data?
Safety.

Safety.

Equipment and machinery must withstand extremes of climate, weather and environment. Leakages, spillages and explosive accidents are extremely costly, both commercially and to reputation.

Safety is improved by rigorous quality standards, reducing in-field failures. Real-time monitoring will provide reliable data on machine conditions for analysis. In-process inspection and validation raise quality and reduce end-of-line and delivery rejection. Automatic collection of data and documented procedures provide auditory evidence.

Planning for the Unplannable
Pollution and compliance.

Pollution and compliance.

Non-compliance with legislation is seriously damaging, financially and reputationally. Wellhead, extraction, transportation and processing equipment is mission-critical. Within the manufacturing environment, machine condition is critical to the delivery of secure equipment that will not fail in-field.

Automated, real-time data collection and equipment and industrial fluid condition monitoring, linked directly to production planning software, helps maintain machine performance. Effective monitoring extends maintenance intervals and equipment lifetime.

Moving Towards Greener Manufacturing

“The time we’ve saved in data entry is tremendous. We had 3 people’s time to do nothing but data entry. Now the guys just click go and stop. LYNQ has eliminated that manual data entry process completely.”

Pandu Badam, Manufacturing Project Manager, ACI Services Read full story

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