Paper Products.

Planlandı. İzlendi. Otomatikleştirildi. Analiz Edildi. Optimize Edildi. Anlaşıldı.

LYNQ is reinventing MES (manufacturing execution system) software tailored to the paper products industry that supplies essential products for packaging, communication, hygiene, and everyday use, while adapting to the evolving needs of consumers.

LYNQ MES ensures paper industry regulations are upheld, ultimately contributing to more competitive and environmentally responsible operations.

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MES in the Paper Products industry.

MES helps optimise production, improve quality, ensure compliance, and drive continuous improvement, the industry does rely on MES to resolve these obstacles. By leveraging MES solutions in the industry, improving efficiency, maintaining competitiveness, and streamlining their operations becomes simple.

  • Improve efficiency.
  • Reduce costs.
  • Minimise loss.

By streamlining production processes, improving quality control, and optimising resource usage, MES contributes to significant cost savings for the paper products manufacturing industry.

On average, a paper products manufacturer of 50 resources (employees plus machines) could save $28,000 per month by using LYNQ MES. ROI calculator >>

Key features.

  1. Advanced planning and scheduling.

    Control complex production schedules, auto-schedule production, allocate resources for optimum productive hours and track the performance of your entire manufacturing operation against production targets. Advanced planning and data analysis tools for the paper products industry. Plan >>

  2. Data collection.

    Collect data on the production line, how efficiently it is performing and identify where losses are occurring. Effective shop-floor data capture software enables a manufacturer to know exactly what is happening, in real-time, for end-to-end traceability of raw materials, components and assembly, improving defect detection and quality control at every step.  Track >>

  3. Automate production.

    With automatic data capture from machines, standardised workflows, accelerated business processes and smart quality control. Access and report on manufacturing data in the click of a button to streamline operations, work as productively as possible and reduce manual intervention. Automate >>

  4. Analyse data.

    Gain intelligent insight into your paper products manufacturing data. Know exactly what is happening at every stage of production and be able to use this data to make process improvements; saving time and increasing production. Build reports with ease and view data dashboards on operations via any connected device. Analyse >>

  5. Optimise manufacturing.

    Gain tools to communicate more effectively via instant messaging. Move away from paper based systems with online jobs, online schedules and a plan that is accessible by everyone via laptops or tablets. Identify and address issues promptly with automatic alerts and notifications, connecting shop-floor employees with management. Optimise >>

Processes.

Processes.

Paper and board production is water-intensive. Expensive chemicals, such as chlorine, are used in the bleaching of paper. Pollution of water supplies can attract significant penalties. The heat needed for drying paper pulp requires a lot of energy.

Constant monitoring of materials and processes in real-time ensures legislative compliance and control of waste and excess consumption. Process transparency enables the optimisation of employee activity and of jobs and machinery.

Moving Towards Greener Manufacturing
Product quality.

Product quality.

Each step in paper production is critical: pulping, refining, dilution, fibre formation, pressurisation, drying and finishing. Sales, acceptance of delivery and profitability, depend on the correct mix of ingredients, precise processing and maintenance of the correct levels of tension in the fabric.

Automated monitoring of equipment performance will reduce the risk of deviation from recipes or production specifications, and minimise waste through equipment failure.

The Challenge Series: How do we automate our factory?
Energy and pollution.

Energy and pollution.

Recapture and recycling of heat used in the drying process helps to keep energy costs down. Filtration can help to extend the life of working fluids. Filters also assist in the control of waste and polluting effluent.

Real-time visibility of production processes, downtime alerts and collaborative messaging within the factory ensure operational transparency and efficiency, and optimised energy consumption. Deviation from specification can be controlled by automated alerts.

Planning for the Unplannable
Asset management and market demand.

Asset management and market demand.

Asset protection and process optimisation require a comprehensive approach. Reliability of all processes, machinery and fluids reduces the total cost of operation, ensuring paper-making operations are more productive. Changing market needs and fluctuating demand require agility and rapid responsiveness.

Technology that can automate data collection, optimise workflow and seamlessly connect planning and production activities enables optimisation of equipment and energy consumption.

Challenge Series: How do I gain intelligent insight into our manufacturing operations data?

“LYNQ far outperformed their competition, in terms of their organisational structure and customer service model”

Brendan Mesanovic, Strategic Planning Director, Worldwide Protective Products Read full story

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